MTU C23R Instrucciones de operaciones Pagina 98
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7.7.2 Injector – Removal and installation
Preconditions
☑Engine is stopped and starting disabled.
Special tools, Material, Spare parts
Designation / Use Part No. Qty.
Installation/removal tool
F6789889 1
Milling cutter
F30452739 1
Torque wrench, 0.5-5 Nm
0015384230 1
Torque wrench, 10-60 Nm
F30452769 1
Ratchet
F30027340 1
Torque wrench, 60-320 Nm
F30452768 1
Ratchet
F30027341 1
Assembly paste (Optimoly Paste White T)
40477 1
Grease (Kluthe Hakuform 30-10/Emulgier)
X00029933 1
Engine oil
O-ring
(→ Spare Parts Catalog)
WARNING
Fuels are combustible.
Risk of fire and explosion!
• Avoid open flames, electrical sparks and ignition sources.
• Do not smoke.
Preparatory steps
1. Shut off fuel supply to engine.
2. Remove cylinder head cover (→ Page 95).
Removing injector
1. Disconnect cable connector on injector.
98 | Task Description | M015695/03E 2013-03
TIM-ID: 0000000925 - 008
- Operating Instructions 1
- Table of Contents 3
- 1 Safety 5
- 1.3 Transport 7
- TIM-ID: 0000035999 - 002 9
- TIM-ID: 0000040647 - 002 10
- Operation 12
- Welding work 14
- Working with batteries 14
- Working with laser equipment 15
- Fire prevention 16
- Used oil 16
- Safety notices 18
- 2 General Information 19
- 2.2 Engine layout 20
- TIM-ID: 0000012925 - 002 21
- 3 Technical Data 25
- CONSUMPTION 26
- COMBUSTION AIR / EXHAUST GAS 27
- COOLANT SYSTEM (HT circuit) 27
- COOLANT SYSTEM (LT circuit) 27
- LUBE OIL SYSTEM 28
- FUEL SYSTEM 29
- GENERAL OPERATING DATA 29
- CAPACITIES 30
- ACOUSTICS 30
- TIM-ID: 0000002875 - 002 31
- TIM-ID: 0000002924 - 002 38
- REFERENCE CONDITIONS 43
- 3.5 Firing order 47
- 3.6 Main engine dimensions 48
- 4 Operation 49
- Preparation 51
- Starting the engine 51
- Stopping the engine 52
- 4.6 Plant cleaning 54
- 5 Maintenance 55
- 6 Troubleshooting 56
- TIM-ID: 0000002541 - 002 57
- TIM-ID: 0000033662 - 001 59
- 7 Task Description 78
- TIM-ID: 0000002521 - 005 79
- TIM-ID: 0000000918 - 004 80
- TIM-ID: 0000003285 - 003 83
- 7.3 Crankcase Breather 85
- Checking diaphragm 86
- 7.4 Running Gear 87
- Installing grounding device 88
- Replace carbon brush 89
- Diagram for 8V engines (two 92
- Diagram for 12V engines (two 92
- Diagram for 16V engines (two 93
- Diagram for 20V engines (two 93
- Adjusting valve clearance 94
- Removing cylinder head cover 95
- 7.6 Injection Pump / HP Pump 96
- 7.7.1 Injector – Replacement 97
- Removing injector 98
- TIM-ID: 0000000925 - 008 101
- 7.8 Fuel System 103
- 7.9 Fuel Filter 104
- 7.9.2 Draining fuel prefilter 105
- Final steps 106
- Preconditions 106
- Preparatory steps 106
- Fuel prefilter – Draining 106
- 7.10 Charge-Air Cooling 107
- 7.11 Air Intake 108
- 7.12 Starting Equipment 109
- 7.13.3 Engine oil – Change 112
- Filling with new engine oil 113
- 7.14 Oil Filtration / Cooling 115
- TIM-ID: 0000029294 - 007 116
- Removing strainer 118
- Checking strainer 119
- Cleaning strainer 119
- Installing strainer 119
- TIM-ID: 0000000934 - 010 121
- Engine coolant – Change 123
- Draining engine coolant 124
- Concluding operations 125
- Filling with coolant using a 127
- TIM-ID: 0000006798 - 005 129
- 7.16 Low-Temperature Circuit 132
- Charge-air coolant – Change 133
- Draining charge-air coolant 134
- TIM-ID: 0000007012 - 006 136
- Charge-air coolant pump – 138
- Checking pressure relief port 138
- 7.17 Belt Drive 139
- Removing alternator 140
- Tensioning drive belt 141
- Adjusting belt tension 143
- 4. Install protective cover 145
- 7.19 Fan Drive 146
- Adjusting drive belt tension 147
- Replacing drive belt 148
- 7.20.1 Engine wiring – Check 149
- 8 Appendix A 152
- TIM-ID: 0000009959 - 008 153
- 9 Appendix B 155
- DCL-ID: 0000013811 - 005 156
- 9.2 Index 162
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